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Aus-Crete Adhesives

Aus-Flex Adhesives

Light Weight Adhesives

Mastic Latex Additives Primers

SAS Adhesives

SAS Leveling

SAS polymers

SAS Primer

Screed & Renders

Waterproofing

We make the perfect tiles for your home

1. Raw Material Sourcing & Proportioning
  • The Process: We select premium white-body clays (such as kaolin), feldspar, quartz, and fine silica. Exact proportions are weighed to ensure structural integrity, high density, and low water absorption.

  • Key Equipment:

    • Precision Electronic Batching Scales: For measuring raw minerals down to the exact gram.

    • Silo Storage Systems: Hermetically sealed units to keep raw materials dry and contaminant-free.

2. Wet Milling & Spray Drying
  • The Process: Raw components are blended with water and crushed with ceramic media into a liquid mixture called slip. The slip is fed into a spray dryer where hot air evaporates moisture, transforming it into a fine, free-flowing powder with optimal moisture content.

  • Key Equipment:

    • Continuous Ball Mills (with Alumina Pebbles): For ultra-fine wet grinding.

    • Industrial Atomizer / Spray Dryer: To turn liquid slip into uniform press-ready granules.

3. High-Pressure Pressing & Forming
  • The Process: The dry powder is automatically loaded into steel molds and compressed under immense tonnage. This removes trapped air and forms a solid, dense "green tile" (bisque) ready for structural bonding.

  • Key Equipment:

    • Heavy-Duty Hydraulic Presses (e.g., KEDA or Sacmi): Delivering thousands of tons of compaction force to eliminate internal voids and maximize hardness.

4. Precision Drying & Digital Decoration
  • The Process: Molded tiles pass through continuous dryers to safely extract residual moisture without warping. Once dry, advanced digital printers apply high-resolution textures, marble veins, or custom patterns, followed by a protective liquid glaze.

  • Key Equipment:

    • Horizontal/Vertical Roller Dryers: For controlled, gradual moisture removal.

    • High-Definition Inkjet Ceramic Printers: To apply rich, photorealistic surface designs.

    • Glazing Lines & Waterfall Applicators: For uniform protective coatings.

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